Sailboat hull and deck repair pdf

Free download service and owners manuals in pdf for bayliner boats. Aug 02, 2017 what is the best method for securing the hull by far the most prevalent type of hull to deck joint today is based on an inboard flange on the hull. Don casey s complete illustrated sailboat maintenance. Is it possible that the original join of the top mold to the bottom hull mold has failed and the edges are overlapping resulting in the internal mold distortion.

After a couple weeks of being distracted by other projects the deck core seemed quite dry so i went ahead and put it all back together. Anatomy of a sailboat 3 jib a jib is a triangular staysail set ahead of the foremost mast of a sailboat. Disassemble winches and lubricate bearings and pawls. If you have some experience with the maintenance and repair of electronic. Based on your lining off the hull, you can now transfer the marks at each bulkhead to your tape. Most of the examples i found were tiawanese trawlers with teak decks screwed onto a cored subsurface. Since 1968, west marine has grown to over 250 local stores, with knowledgeable associates happy to assist. May 10, 20 of all the leaks aboard a boat, the hull deck joint is probably the most persistent, hardest to find and hardest to fix of all. A fiberglass hull s seamless nature leads many boatowners to conclude that repair must be difficult. Cut through a fiberglass boats hull or deck and you will find either a noncored single skin or a cored laminate two skins sandwiching a lower density core. Anatomy of a sailboat 1 anatomy of a sailboat sailing hulls and hull shapes sailboats can have one, two, or three hulls. Part one, damage assessment if it seems like this twopart series on boat repair is written for boat owners rather than. Click download or read online button to get don casey s complete illustrated sailboat maintenance manual book now.

Download don casey s complete illustrated sailboat maintenance manual or read online books in pdf, epub, tuebl, and mobi format. Use features like bookmarks, note taking and highlighting while reading don caseys complete illustrated sailboat maintenance. It is also worth noting that attitudes have also changed as the used sailboat market grows older. Including inspecting the aging sailboat, sailboat hull and deck repair. Boat repair guide a step by step guide to doit yourself boat repair and the environment a publication of puget soundkeeper alliance chris wilke, editor and project coordinator acknowledgements production of this booklet was funded by a clean water grant from the boatu. In some cases the core had become so saturated that protruding screws below deck were weeping into the interior spaces. I would assume beneteau had engineering showing their design was strong enough, but only if built with enough glass and resin, rivets to the hull deck interface, etc. Bag om don caseys complete illustrated sailboat maintenance manual. Our experienced crew takes pride in providing quality service at reasonable rates to ensure our customers a safe and trouble free boating experience.

Don casey s complete illustrated sailboat maintenance manual. This might be to install a hiking strap, upgrade a rudder, make a repair, or facilitate drying out a hull. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo. A crack can form in the joint between the hull and deck when the rail receives a very hard impact. Multihulls can be further subdivided into catamarans two hulls, and trimarans three hulls. This sharpie sailboat plan is a great easytobuild sail boat, row boat, and even small outboard. This is done after you remove the tape from the hull and place it on a. Sailboat hull and deck repair by don casey both are published by international marine, camden, maine, and still in print. The publisher has supplied this book in drm free form with digital watermarking. By the vary nature of the joint, water can travel great distances. A boat shop did a repair in that area a few years ago and maybe they used a poly resin. Lining off your hull for planking ship model society of. On an older sailboat, corrosion often begins where the chainplate passes through the deck or down below where it ties into the deck structure.

The first is the better of the two books in my opinion. Erik norrie, ceo of sea hawk, shows the best way to patch holes in a boat hull using sea hawks signature products. Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even holes, restore your hull s gloss, renew nonskid decks, and much more. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo kindle edition by casey, don. Sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo upgrading your small sailboat for cruising inspecting the aging sailboat the international marine sailboat library sailboat electrical systems. Repair any major breaks as soon as possible to avoid additional damage to the hull of decks. Sep 15, 2005 the definitive guide from the worlds bestknown sailboat maintenance expert don caseys complete illustrated sailboat maintenance manual combines six core volumes into a single, utterly dependable resource that answers every frequent question, explains every major system, and helps you keep your boat and its components shipshape. Hull repair, refinishing and surface preparation is also. The section on hull and deck repairs covers fibreglass, wood, steel and ferrocement hulls, and shows the reader how to deal with everything from leaks to impact damage, and much, much more. Selecting and purchasing an ocean cruising sailboat the dream of purchasing a boat and sailing to exotic islands and interesting countries is a powerful and exciting one.

An inner skin of the hull often used to add strength in boats having sawn frames. These mistakes are made by both professionals and amateurs. Free pdf don caseys complete illustrated sailboat maintenance manual including inspecting the aging sailboat sailboat hull and deck repair sailboat. Sunfish sailboat rigging diagram elevation hull and rigging view overhead deck view sails.

The boat repair bible helps anyone who owns a boat to develop essential repair skills in the areas where problems most commonly arise. Laser hull and deck parts laser sailboat parts west coast. They build heavy knees into the hull at the gunwale, and tie the deck and chain plates to those knees. Deck configuration sloping deck surfaces bad sheets come to cockpit bilge pumps number and types. Guidance on inspection, repair, and maintenance of wooden hulls enclosure 1 to nvic 795.

Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even holes. Materials selection, design, manufacturing and sailing. Composite boat damage assessment eric greene associates. Buy a cheap copy of sailboat hull and deck repair book by don casey. Looking out for these problem areas can save you time and money. Repair or replace damaged frames, beams, stems, sheer clamps and keels. May 22, 2006 i just discovered my old, 1975 laser hull, has about a 3 foot deck hull separation. Boats with one hull are known as monohulls, while those with two or more are known as multihulls. Its tack is fixed to the bowsprit, to the bow, or to the deck between the bowsprit and the foremost mast. In view of the skyhigh purchase and ownership costs of todays large yachts, more and more people are opting to cruise in smaller boats, ranging downward in size from 30 feet to as small as 15. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo casey, don on. Catalina hulls and decks are solidly built with quality laminates.

Don caseys complete illustrated sailboat maintenance. Inspection ports deck plates at one time or another it is likely a sunfish owner will want to or need to gain access to the inside of the hull. Repair or replace damaged frames, beams, stems, sheer clamps and keels 5 repairing hull and deck planking repair damaged carvel, lapstrake, plywood and molded veneer planking 6 installing hardware install hardware to increase loadcarrying capacity and eliminate deck leaks 7. This is at first a little surprising, as adding an inwardturning feature to the hull necessitates a split mold and some challenging laminating, but beyond the tooling and layup issues, the inboard. Guidance on inspection, repair, and maintenance of wooden. Repair or replace damaged frames, beams, stems, sheer clamps and keels 5 repairing hull and deck planking repair damaged carvel, lapstrake, plywood and molded veneer planking 6 installing hardware install hardware to increase loadcarrying capacity and eliminate deck leaks 7 protecting and maintaining wooden boats. Lining off your hull for planking planking with no stealers or drop planks below the wales. Here you can download file don caseys complete illustrated sailboat maintenance manual including inspecting the aging sailboat sailboat hull and deck repair sailboat refini don casey. The repair can require spraying to make the boat look. Hull and deck repairs are often thought of as being a job for professionals only, but as don shows us novices can do a pretty good. For the areas above the sides of the hull such as the deck and vessel superstructure, we are limited to. Inspecting older sailboats seaworthy magazine boatus. Pdf sailboat hull and deck repair download full pdf book. A step by step guide to doit yourself boat repair and the.

Again, part of the sailboat library of books, this is an interesting subject to cover. Hull layup for deck and buoyancy tanks, see also figure 7. Caseys expert knowledge in hull and deck repair shines through as he hand holds readers with stepbystep instructions. While most of our customers are successful when using west system epoxy to repair damaged fiberglass, we have become familiar with some common mistakes that are easily preventable. On most boats, they are made of stainless steel, which is susceptible to crevice corrosion when exposed to saltwater in the absence of oxygen. Chainplates tie the rig into the structure of the hull. Sailboat hull and deck repair mcgrawhill education. A critical look at this often underrated element of boat quality.

Hull cracked deck damaged beneteau 311 sailboat owners. Handy boat service stores and maintains sail and power vessels up to 60 loa. My thought is to clean out the area and use epoxy resin with a slow enought setup time to allow someone who doesnt have a. Sailboat hull and deck repair by don casey goodreads. Don caseys complete illustrated sailboat maintenance manual. Sailboat hull and deck repair american nautical services. I looked at a lot of repair options and opinions, and im going to echo par on this one. More substantive, but still feasible repair jobs would include epoxying the bottom of the hull to deal with mild to moderate osmotic blistering, and rebuilding a rudder that has become water logged. Foundation with additional support provided by the public involvement. Or can i just install the deck slightly wider in the area. Antifouling material applied to the hull to reduce marine growth.

Sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo upgrading your small sailboat. Parts for your laser hull and deck including autobailers, laser deck cleats, laser vang upgrades, gudgeons, drain plugs, grab rails, laser hiking straps, racing upgrades and more. This is by far the most utilized method for discovering damage to a fiberglass boat. To highlight potential problem areas to look for when inspecting a boat you own or one youre considering buying, seaworthy, with its warehouse of marine insurance claims, has teamed up with boatus consumer protection, with its 10,000complaint database. This manual begins with techniques for repairing common minor damage to hull and deck sur faces and progresses to more complicated structural repairs. What is the best method for securing the hull sail magazine. Fiberglass sailboat repair fixing a big hole on a small. For stiffing the deck see ref 1 pp 5254 and ref 2 pp 9091.

Sharpie sailboat plans fishing boat designs small boat plans uk ship. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo by don casey. The definitive guide from the worlds bestknown sailboat maintenance expert don casey s complete illustrated sailboat maintenance. Part 2 a quick and easy method to remove screws wooden boat repair on a herreshoff 12 12 duration. Sealing the hulldeck joint lake of the ozarks news. Otherwise washington state considers this to be a boatyard activity, and if we exceed. What would it cost to remove the pontoons and replace after repair work. Here, clearly and abundantly illustrated, is all you. Parts for your laser hull and deck including autobailers, laser deck cleats, laser vang upgrades, gudgeons, drain plugs, grab rails, laser hiking straps, racing upgrades and. With fiberglass boat building, however, the major components of the boat the hull, deck, liner, and large parts like consolesare molded from fiberglass. The laser is a lightweight boat thats decked over, so most repairs have to be made from the outside. This works fine for the exterior of the hull and deck but can. Tips and advice on maintaining your boats hull including waxing, painting, aluminum hull care, gelcoat, varnish, teak cleaning, epoxies, and fiberglass repair. Laser hull and deck parts laser sailboat parts west.

Jan 15, 2011 repairing collision damage on a laser sailboat. Features that make interior inspection difficult include foamed void spaces, liners. Sailboat hull and deck repair by don casey, mcgrawhill. Factory serial number style used approximately aug. This was actually the first fiberglass work ive ever done. Bulkheadtohull hulltodeck access to joint, no screws, ss machine bolts 15cm apart, 6mm, washers inner flange. Pdf don casey s complete illustrated sailboat maintenance. A fiberglass hulls seamless nature leads many boatowners to conclude that repair must be difficult. Nov 17, 2011 a photo montage of a deck repair i did on my columbia 10. Bulkheadtohull hulltodeck access to joint, no screws, ss machine bolts 15cm apart, 6mm, washers inner flange outer lip vertical flange safety lifelines stanchions toerails how high. Sailboat and sailing yacht searchable database with more than 8,000 sailboats from around the world including sailboat photos and drawings. The definitive guide from the worlds bestknown sailboat maintenance expert don caseys complete illustrated sailboat maintenance manual combines six core volumes into a single, utterly dependable resource that answers every frequent question, explains every major system, and helps you keep your boat and its components shipshape. A step by step guide to doit yourself boat repair and the environment a publication of puget soundkeeper alliance.

The mold is first sprayed with gelcoat, then fiberglass cloth is applied, and then resin is used to saturate or wet out the fiberglass. This powerful computer program allowed us to generate the shape of a hull that we thought would be perfect for our canting keel rc sailboat. Improvement, wiring, and repair im sailboat library cruising the southern. Sailboat hull and deck repair im sailboat library casey, don on. If unattended for a long time, a good quality frp boat has the advantage of not requiring as.

You already have the widths of every strake at every bulkhead. Diagonal stripe added to the rear deck of all color schemes. Selecting a new boat for your familys leisure time is an important decision. I would assume beneteau had engineering showing their design was strong enough, but only if built with enough glass and resin, rivets to the hulldeck interface, etc. Jibs and spinnakers are the two main types of headsails on a modern sailing yacht. Jan 01, 1996 a fiberglass hull s seamless nature leads many boatowners to conclude that repair must be difficult.